Vacuum Heat Treatment
LVH has world class vacuum furnaces of "versa treat" brand with latest technology from its own group LVT. Mainly concentrating to ensure consistent metallurgical results as per standards which in turn results in multi fold life of heat treated products. LVH production centres are spread across the country in order to serve the customers at their door step.
LVH has well designed systems & components as in very good pumping stations, optimized heat exchangers including the quintessential quenching fan and the optimized heating chambers.
A specific characteristic of the heating system is its optimized measuring and control system. It ensures a uniform heat transmission to the work piece and into the heating chamber and thus prevents the development of undesired heat stress.
A complete documentation of the whole charge cycle is guaranteed by means of the hardware and software implemented in our systems.
The cooling system is designed to obtain optimum cooling. This system makes it possible to obtain the optimum microstructure apart from required hardness throughout the cross section in various air harden able steels as well as in various intricate shapes and large-sized components to obtain the desired metallurgical properties.
With very high cooling rate at gas pressure values up to 6 bar abs. and maximum gas flow within the system ensures that uniform cooling throughout the job is obtained.
Our Specialization
We specialize in catering to the needs of metal joining and brazing processes, heat treating applications, heat treatment of steel alloys, Hardening & tempering of sintered components, Pressure Die-casting Dies, Plastic Injection Moulds, Plastic Compression Moulds. Cutting Tools, Hot & Warm Forging Dies, Hot & Cold Extrusion Dies, Blanking, Forming, Stamping, Progressive Dies and Lamination Dies.
Quality Assurance
- Hardness Testing – Rock Well, Rockwell Superficial, Vickers, Micro Vickers , Portable hardness tester (Equotip)
- Process validation with test samples
- Metallurgical Laboratory
- ISO 9001:2008 certification
- ISO 14001:2004 certification ( Bangalore Plant)
Industries
- Automotive
- Medical Equipments
- Electrical & Electronics
- Aerospace
- Defence
- Mining
- Fast Moving Consumer product
- No scaling or decarburization.
- Bright surface finish.
- Uniform & gradual heating.
- Uniform temperature throughout the hot zone.
- Optimum process know-how ensures adequate soaking times, heating rate & cooling rates.
- 360° Gas circulations throughout the workload ensure uniform properties.
- Consistent results due to fully automatic operation.
- Best obtainable microstructures owing to all of the above criticalities.
- Entire process data can be stored & retrieved for various analyses.
- Superior Thermal Fatigue Performance
- Excellent Wear Resistant
- Negligible White Layer
- Complete Control Of Nitriding Depth
- Lowest Distortion
- Low Temperature Process
- Pollution Free Process
- Vacuum Hardening
- Vacuum Tempering
- Vacuum Annealing
- Vacuum Stress-relieving
- Vacuum Brazing
- Sub-zero treatment
- Plasma Ion Nitride
- Gas Nitride
- Hot work Steels - HDS, Hll, H13, Orvar Supreme, Bohler W302, DAC, 1.2344, 1.2343, 8401 etc.,
- Cold Work Steels - D2, KllO, Sverker 21, Caldie, Sleipner, K340, SKD 11, 1.2379 etc.,
- High Speed Steels-HSS-M2, M35, M42, ASP 2030, ASP2050, ASP 2063 etc.,
- Stainless Steels - SS410, SS420, SS 440c, M300, 1.2083,Stavax etc.,
- Precipitation Hardening Steels – 17-4PH , 15-5PH etc.,
- All air hardening Steels
- Hardening & tempering of sintered components
- Pressure Die-casting Dies
- Plastic Injection Moulds
- Plastic Compression Moulds
- Cutting Tools
- Hot & Warm Forging Dies
- Hot & Cold Extrusion Dies
- Blanking, Forming, Stamping, Progressive Dies
- Lamination Dies
- No scaling or decarburization.
- Bright surface finish.
- Uniform & gradual heating.
- Uniform temperature throughout the hot zone.
- Optimum process know-how ensures adequate soaking times, heating rate & cooling rates.
- 360° Gas circulations throughout the workload ensure uniform properties.
- Consistent results due to fully automatic operation.
- Best obtainable microstructures owing to all of the above criticalities.
- Entire process data can be stored & retrieved for various analyses.
- Superior Thermal Fatigue Performance
- Excellent Wear Resistant
- Negligible White Layer
- Complete Control Of Nitriding Depth
- Lowest Distortion
- Low Temperature Process
- Pollution Free Process
- Vacuum Hardening
- Vacuum Tempering
- Vacuum Annealing
- Vacuum Stress-relieving
- Vacuum Brazing
- Sub-zero treatment
- Plasma Ion Nitride
- Gas Nitride
- Hot work Steels - HDS, Hll, H13, Orvar Supreme, Bohler W302, DAC, 1.2344, 1.2343, 8401 etc.,
- Cold Work Steels - D2, KllO, Sverker 21, Caldie, Sleipner, K340, SKD 11, 1.2379 etc.,
- High Speed Steels-HSS-M2, M35, M42, ASP 2030, ASP2050, ASP 2063 etc.,
- Stainless Steels - SS410, SS420, SS 440c, M300, 1.2083,Stavax etc.,
- Precipitation Hardening Steels – 17-4PH , 15-5PH etc.,
- All air hardening Steels
- Hardening & tempering of sintered components
- Pressure Die-casting Dies
- Plastic Injection Moulds
- Plastic Compression Moulds
- Cutting Tools
- Hot & Warm Forging Dies
- Hot & Cold Extrusion Dies
- Blanking, Forming, Stamping, Progressive Dies
- Lamination Dies